Manufacturing of High Speed Steel Broaches for the Medical Industry

Manufacturing of High Speed Steel Broaches for the Medical Industry
Manufacturing of High Speed Steel Broaches for the Medical Industry

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At Illinois Broaching Co., Inc. we specialize in high speed broaching, our advanced capabilities allow us to produce extremely tight tolerance broached products. The project highlighted here exemplifies this capability. A customer in the medical industry contracted us to fabricate two sets of custom broach tooling for use in the manufacture of hydraulic systems for hospital beds. This project required tolerances of +/- 0.0003". Working with high speed steel, which would enable the customer to achieve fast cutting rates, our technicians rough milled the pieces, surface ground them to the exact dimensional requirements, then sharpened the teeth with exacting skill and precision. All work pieces were heat treated, and a TiN (titanium nitride) coating applied to promote edge retention and corrosion resistance. The insert broaches, which measured 13-29" x 0.3750" x 1.40", and the 2.5" x 0.750" slab broaches were dimensionally inspected and functionally tested to ensure the customer specifications were met.

Our many years of experience and the superior skills of our craftsmen brought this project to a perfect conclusion. To learn more about this project, our custom broach manufacturing process, contact us today.

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Highlights of this Custom Broach Fabrication Project

Product Description
Hydraulics in a hospital bed
Precision CNC Machining Capabilities Applied/Processes
Primary:
CNC Rough Milling
Surface Grinding
Teeth Sharpening

Secondary:
Heat Treating
Coating
Equipment Used to Manufacture Part
CAD Systems
Surface Grinder
Broach Grinder
Overall Part Dimensions
Insert Broach
  • Length: 13" – 29"
  • Width: 0.3750"
  • Height: 1.40"

Slab Broach
  • Length: 2.5"
  • Width: 0.7500" ± 0.001

Tightest Tolerances
+/-.0003"
Material Used
High Speed Steel (HSS)
Material Finish
TiN Coating to Customer Specifications
In process testing/inspection performed
Dimensional Inspection, Functionality Tests
Industry for Use
Medical
Volume
2 Sets
Delivery Location
Illinois
Standards Met
Customer Specifications, CAD Drawing
Product Name
Slotting Broach, Slab Broach

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